Real-World Considerations
4. Accounting for Circuit Design and Ambient Conditions
Alright, you’ve got your datasheet, you’ve got your heat sink, but the battle isn’t won yet. Real-world circuit design and ambient conditions throw additional curveballs that can affect how many amps your MOSFET can truly handle.
The layout of your PCB (printed circuit board) plays a role. Thin traces act like resistors, adding extra resistance to the circuit and generating more heat. Use wider traces for high-current paths to minimize this resistance. Also, consider the ambient temperature. A MOSFET operating in a hot enclosure will reach a higher temperature than one operating in a cool room. And that, as we know, reduces its current-handling capacity.
Furthermore, consider the type of load you’re driving. Inductive loads (like motors or solenoids) can generate voltage spikes when switched, potentially exceeding the MOSFET’s voltage rating and causing damage. Protection circuits, like snubber networks, are essential to mitigate these spikes. Always check the load’s voltage ratings too and verify that it matches the MOSFET’s ratings.
Finally, don’t forget about derating! Derating means reducing the maximum specified ratings to account for uncertainties and variations in operating conditions. A good rule of thumb is to derate the MOSFET’s current rating by at least 20%, and sometimes more, depending on the application and the environment. Treat your MOSFET with respect, and it’ll (hopefully) treat you the same!